Case Study of JSW Steel – Enterprise Energy Management

JSW Steel Limited is world 6th Largest Steel Plant, operates with Single Location Plant at Vijayanagar, Karnataka. They have implemented the Solution – Specific Energy Consumption Calculation (SEC) Solution (Energy Management)

Challenges

  • JSW Steel Ltd had a major challenge in terms of Manual Data Collection and Reporting Data by using Large Excel Spread Sheets across the vertical departments.
  • Slowed their workforce utilization, process improvements and was prone to human errors in data capturing.
  • Difficult to do Data Analysis, No Collaboration of third-party application’s for data consolidation

Solution – Energy Management

  • Data Collection and Reporting – Automatically generate reports, dashboards, Graphical Representation view, consolidation of data based on business needs or user needs
  • Integration – Based on Business Logics, connects seamlessly with any information solutions for collecting and reporting on data from disparate solutions
  • Single Platform:- Connects all Top to bottom line management on a single source of truth to get a big picture of their operational

Results & Benefits – SEC Calculation

  • Improved workforce utilization, continuous improvement in the process.
  • Secure data, access to real-time information analysis to make quick decisions based on functionality
  • No email attachments, No IT Help, Reduced time from hours to minutes, No deviations, drag & drop features to build or change any process in future with business logic

Output of Solution

  • Calculation of Total Specific Energy Consumption, Energy Intensity, Steam & Fuel Ratio, Consumption Reports
  • Monitor numerous KPI’s like Gcal/TP, Kcal/Kg, Kwh &etc.
  • Identification of Plant Efficiency/ Energy Consumption based on production
  • Identification of Energy/ material inputs costs per ton of production on Plant wises.

To schedule a demo on AmpleLogic Energy Management or Specific Energy Calculation Solution, email us at info@amplelogic.com

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